Rapid Prototyping services for fabric products

Rapid Prototyping for Fabric Production


At Carolina CoverTech, we specialize in contract manufacturing and rapid prototype design, focusing on creating innovative solutions that cover, protect, contain, or enclose. Our team excels in engineering products that seamlessly combine flexibility and rigidity, delivering durable, weather-resistant, and airtight or liquid-tight solutions. With a commitment to precision and quality, we partner with our clients to transform their ideas into reliable, high-performance products.

Our services


At Carolina CoverTech, we are proud to offer a comprehensive range of services designed to meet the needs of various industries:

RF Welding & Heat Sealing

We leverage advanced radio frequency (RF) welding technology, which uses high-frequency electromagnetic waves to fuse materials. Additionally, our heat sealing process employs external heat to bond materials. These techniques are ideal for projects that require the secure fusion of two materials and are commonly used across manufacturing, industrial production, healthcare, and military applications.

Industrial Sewing

Our industrial sewing expertise is critical for sectors such as athletics, textiles, military, and more. Using durable, high-performance machines, we apply a variety of industrial sewing techniques to assemble materials like vinyl, PVC, canvas, cotton, and nylon to create strong, weather-resistant finishes.

Product Development

At Carolina CoverTech, we assist clients in refining and improving their product ideas. Through our rapid prototyping services, we help you shorten time to market, minimize development costs, and reduce errors. This service ensures that your idea is transformed into a polished, production-ready product you can trust.

Rigid to Flexible Conversions

We specialize in converting rigid materials into flexible alternatives, offering benefits like reduced weight, easier transport, and improved efficiency. This service is particularly valuable in industries such as HVAC, where flexible ductwork is essential for enhanced functionality and ease of installation.

How Does Rapid Prototyping Work?


At Carolina CoverTech, the rapid prototyping journey is guided by a streamlined four-step approach to transform your ideas into reality:


A collage of four pictures of people working in a factory.
Rapid prototyping services for fabric products at Carolina CoverTech

Our Rapid Prototyping Solutions


Our rapid prototyping solution at Carolina CoverTech provides you with quick access to a prototype or physical example of your product. This tangible sample allows you to refine and adjust your final design more efficiently than relying solely on drawings or digital models. Having a physical product in hand helps you assess whether changes are necessary, and it can be used for design testing, crowdfunding presentations, and even functional testing.

Specific Products


  • Nautical and aircraft covers
  • And much more!

Contact Us Today!

We are ready to answer your questions and get going on your product. Let us know how we can help!

Advantages of Rapid Prototyping


Carolina CoverTech’s rapid prototyping service is designed to help you refine your product design, enabling you to conduct all the necessary testing and fundraising to move your project forward. Let us partner with you to bring your vision to life and discover the real-world impact your fabric product can have in your industry. Contact us today to get started!

GET IN TOUCH

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TELL US ABOUT YOUR PROJECT


Share as much or as little as you would like. We have built our business by keeping our word and honoring intellectual property. If you’d rather discuss your concepts over the phone, please give us a call at (800) 763-0243.

Industrial Sewing Contact Us